Vape Packaging

Custom Vape Boxes Made Around Your Products

Vape cartridges, pods, pens and devices all have different dimensions. Using one standard carton for every product often leaves too much internal space or creates a box that is difficult to close.

Our custom vape boxes are made around the measurements of the product and any accessories packed with it. A closer fit helps limit movement during handling and gives the finished pack a cleaner appearance.

At Hi Custom Boxes, you can choose the box size, structure, material, printing and internal layout. If your product includes several components, we can also plan inserts or dividers to keep them separated.

Protective Vape Packaging with Fitted Inserts

Good vape packaging begins with the internal fit. A device that moves inside the box can rub against other components or reach the customer poorly presented.

Cardboard inserts can hold individual items in position without adding unnecessary weight. Compartments are useful for packs containing a device, cartridge, charging cable or instruction leaflet.

Vape cartridge boxes can be sized around single cartridges or multipacks. For devices with longer proportions, vape pen packaging can include an insert shaped around the pen and its accessories.

The outer retail box should not be treated as a substitute for any protective product packaging or safety features required for the item itself.

Materials for Custom Vape Packaging

Material affects the strength, printing and feel of the finished box. The right choice depends on the weight of the product, how it will be sold and how much handling the packaging will face.

Folding card

Paperboard is suitable for cartridges, pods and other lightweight retail products. It folds neatly and provides a smooth surface for logos, colours, instructions and product information.

Kraft board

Kraft has a natural brown appearance and works well with simpler printed designs. It can be used for businesses looking for a less heavily finished presentation. The natural board colour needs to be considered when preparing the artwork.

Corrugated board

Corrugated packaging provides more support for larger kits and products sent through courier networks. It is normally used for mailer or shipping-style structures rather than small unit cartons.

Rigid board

Rigid boxes have a firm construction and are suited to gift sets, presentation packs and higher-value product ranges. Inserts can be added to arrange several components within the box.

You can read more about the available options in our guide to packaging materials used for products.

Vape Box Styles for Different Products

The structure should suit the product rather than being selected only for its appearance.

Tuck-end cartons are practical for cartridges, pods and compact devices. Drawer boxes use an inner tray and outer sleeve, which works well for presentation packs. Mailer boxes provide more room for kits containing several parts.

Vape pod boxes can be made for individual pods or boxed sets. Disposable vape boxes can be sized around the device to reduce excess internal space.

Other available formats include:

• Sleeve and tray boxes
• Window cartons
• Insert-based presentation boxes
• Folding mailer boxes
• Rigid lid and base boxes

If the style you need is not listed on the quote form, select “Other” and describe how you want the box to open.

Printing and Branding for Vape Boxes

Custom printed vape boxes can carry your logo, brand colours, product name and approved product information. The available panels can also hold directions, barcodes, batch details and required warnings.

Full-colour artwork can be printed using CMYK, while Pantone matching may be used when a particular brand colour needs to remain consistent.

Finishing options include matte or gloss lamination, foil stamping, embossing, debossing and spot UV. Spot UV adds gloss to selected areas, such as a logo or pattern, without changing the whole surface.

Branding and decorative work should not compete with mandatory information. Vape businesses remain responsible for checking that their packaging, labelling and product presentation meet current UK requirements.

Packaging for Cartridges, Pods, Pens and Batteries

Different vape products need different internal support.

Vape battery boxes can be planned around the battery dimensions and any required separation. Vape tank boxes may need a fitted insert to limit movement and protect the tank during normal handling.

A product range can use the same colours and layout across several box sizes. This keeps the branding connected while allowing each item to have suitable dimensions.

Wholesale Vape Packaging for UK Businesses

Wholesale custom vape packaging is available for retailers, distributors, online sellers and product brands. Order planning should take account of the number of product variations, expected sales and available storage space.

Before requesting a quote, provide the finished product measurements and details of anything else being packed inside the box. Include the length, width and depth, along with your preferred material and quantity.

Upload your artwork and specifications through our custom quote form. We can then review the details and help you choose a practical structure for your vape product.